Braided corrugated compensator is a high quality flexible pipe in modern industry pipelines. Braided corrugated compensator is installed in liquid delivery systems as a flexible pressure resistant pipe fitting, used to compensate pipeline or equipment connection displacement, also used to absorb vibration energy, plays function of vibration and noise reduction. Braided corrugated compensator owns advantages of good flexibility, corrosion resistant, anti-fatigue, high and low temperature resistant, noise and vibration reductive, strong leakproofness and long service life, it has been widely used to deliver steam, water, oil, medicine and all kinds of industrial gas. Braided corrugated compensator is composed of bellows, braided mesh and joints, the inner pipe is spiral or annular thin-wall stainless steel bellows, braided mesh is weaved by stainless steel wire or steel belt according to certain parameter. Braided corrugated compensator’s connecting joints or flange should match with pipeline’s joints or flange. Compensator’s corrugated pipeline is made by thin-walled seamless or stainless steel pipe, which has been high precision plastic processed. The elastic characteristic of bellows giving corrugated compensator excellent flexibility and fatigue resistance, which makes it easy to absorb cyclic loading of all kinds of motion deformation, especially capable in compensating large displacement in pipeline system, so as to make sure the safety and stable operation of pipeline systems. In order to promote the compressive strength of corrugated compensator, manufacturer always add wire mesh outside the corrugated compensator, some even reach to two or three layers. Since corrugated compensator is made by tin-walled pipe through pressing into corrugations, it has small axial rigidity, to enhance its bearing capacity and protect corrugated compensator from being damaged, thus, generally we use braided metal wire to cover in outside. Of course, beauty appearance needs us to pay attention to, but enhancing braiding quality and ensure corrugated compensator usability is more important.
- Installation stress of pipeline.
In complex pipeline system, installation always been restricted by space and location, cold straightening value is commonly seen. Based on different pipeline diameter and spot condition, the cold straightening value differs from several millimeters to dozens of millimeters, even hundreds of millimeters. The larger of the cold straightening value, the higher of the internal stress, internal stress is a hidden danger to the pipeline system. Since braided corrugated compensator is able to bend freely and generate minimize internal stress in rated bending radius, thus, it is extremely convenient for installation, that’s the reason why corrugated compensator is the essential pipe fitting for some pipeline systems.
- Compensate pipeline location.
Although rubber hose has excellent flexibility and fatigue resistance property, it has weakness in pressure bearing, temperature resistance and aging resistance, usually has short service life. Corrugated compensator has excellent overall performance, in general industry, corrugated compensator is the best choice for compensating pipeline displacement.
- Vibration absorption.
Braided corrugated compensator can not only promote the fatigue fracture ability, but also reduce noise.
- Braided corrugated compensator is made from 1Cr18Ni9Ti stainless steel material, owns strong corrosion resistant performance.
- Corrugated compensator is hydro formed by thin walled stainless steel pipe, it has strong flexibility, elasticity, shock resistance property, braiding protection giving the corrugated compensator higher pressure bearing ability.
- For connecting method, except for threaded connection and flange connection, other connection methods is acceptable.
- Braided corrugated compensator can not only math with rotating joints, it has been widely applied in various fluid medium delivery.
- Braided corrugated compensator is corrosion resistant, high temperature resistant, low temperature resistant (-196℃~+420℃), light weight, small volume and has good flexibility.
According to different connection method, corrugated compensator can be divided into: flange type, thread type, quick coupling type and welding type.
- Flange type: for corrugated compensator whose diameter is above 25mm, in condition of bearing general working pressure, flange type is the main type. Its sealing model is matching with mortise. It has good sealing performance, but high processing difficulty, sealing face is easy to injured.
- Thread type: for corrugated compensator whose diameter is below 50mm, in condition of bearing higher working pressure, thread is the best choice. When screw down the thread, the inner and outer taper face fit closely, in this way to achieve sealing. Generally taper angle is 60 degree, also has 74 degree. Although thread type has better sealing property, when installation, it must maintain the concentricity of butt joints.
- Quick type: for corrugated compensator whose diameter is below 100mm, suitable for place where need quick dispatch. It use O sealing ring to seal which is made by fluoroplastic or special rubber. It is especially suitable for environment such as fire ground and battlefield. You only need several seconds to separate or butt joint a set of joints.
|DN||Annular Corrugation (mm)||Bending Radius (mm)||Length(each)||Braided Mesh||Working Pressure (Mpa)||Weight (KG/M)|
|mm||Inner Diameter||Outer Diameter||Pitch||Static State||Dynamic State||(meter)||(OD*number of strands*steel wire diameter)||Corrugation + 1-layer braided mesh||Corrugation+2-layer braided mesh||Corrugation||Braided Mesh|
|200||199±1.45||238±3||25±3||1000||2000||6.8M||112*16*0.5 (machine) 108×18×0.5 (manual )||≤1.6||≤2.5||6.5±1||5.1±0.6|
|250||249±1.5||298±3||29±3||1250||2500||6.8M||112*20*0.5 (machine) 124×19×0.5 (manual)||≤1.6||≤2.5||10.5±1.5||7±0.8|
|300||299±1.5||350±3||31±3||1500||3000||6.8M||112*22*0.5 (machine) 140×19×0.5 (manual)||≤1.6||≤2.0||13.3±1.5||8±0.9|
Braided corrugated compensator owns advantages of good flexibility, corrosion resistant, anti-fatigue, high and low temperature resistant, noise and vibration reductive, strong leakproofness and long service life, it has been widely used to deliver steam, water, oil, medicine and all kinds of industrial gas.
- According to product’s using condition, technicians will offer rationalization;
- Provide detailed product performance specification;
- Provide professional quoted price;
- Provide 24-hour technical consulting reply.
- Begin to supervise from raw material, its qualified rate can reach to 100%;
- Whole manufacturing process are in strict accordance with promised procedure requirements, product qualified rate can reach to 100%;
- Provide product’s inspection record of key junctures to customers;
- Provide production schedule photos to customers at regular intervals;
- Package and transport products strictly accordance with export standard.
- Under the premise of correct installation, normal maintenance and using, we guarantee one-year warranty period;
- When warranty period has expired, our sold products enjoys lifetime guarantee repair, we only charge cost price for changing product’s standard component and sealing component;
- During installation and adjustment period, our after-sale service staff will communicate with customers frequently to know product’s running state in time. Assist customers to install and adjust products until customers are satisfied;
- If product has malfunction during operation period, we’ll offer you satisfied answer in time. We’ll reply you within 1 hour and provide solution or send staff to spot within 24 hours after receiving maintenance notification.
- Lifelong free technical support. Conduct satisfaction survey and inquiry equipment running condition to clients by telephone or e-mail semiannually from the first day of equipment running, put on records of acquired information.
- What’s the temperature resistance range of braided corrugated compensator?
- What’s the pressure resistance range of braided corrugated compensator?
- How about the model, length and connection method of braided corrugated compensator?
According to your specific working condition, you can choose different model, length and connection methods..
- What payment terms do you accept?
T / T, Paypal, Western Union, Ali credit insurance, L/C etc.. Other payment terms can be discussed during transaction.
- How to deliver these goods?
It depends on your goods quantity. Usually we choose international express, air and sea transportation.
- Braided corrugated compensator has flexible pitch and small bending radius.
- Good flexibility, no blocking and stiffness.
- Light weight, good consistency.
- Good bend ability and flexibility.
- Strong corrosion resistance property, and resistant to high temperature.
- Prevent damage from rats, good resistance to wear.
- Enough matched hose connection, easy to connect to instrument and equipment.